An advanced health management solution for the aerospace industry

 

Now manufacturers, dealers, and aircraft aftermarket service specialists can deploy QSI’s Testability, Engineering, and Maintenance System (TEAMS) to isolate faults faster, monitor entire systems, and speed troubleshooting and repair.

QSI’s solution is based on a simple “failure space” model of the equipment. Based on engineering data, field maintenance data, and expert knowledge of the system’s own engineers, the model provides a graphical representation of the system’s failure modes and all the diagnostic and prognostic tests the system employs.

QSI has a wealth of aerospace experience building advanced health management solutions for Pratt & Whitney engines, Sikorsky helicopters (including the UH-60 and SH-60 turbine engines), and the Boeing AH-64D Apache helicopter, among others.

QSI’s solutions simplify aircraft repair and main-tenance

For repair and service organizations, QSI’s TEAMS system can
  • Improve the performance of all service per-sonnel
  • Increase the accuracy and effective of service operations

  • Reduce the cost per warranty repair

  • Increase customer satisfaction


QSI’s Teamate application trans-lates results from diagnostics, automatic tests, and tests con-ducted by the technician into clear instructions on the action to be taken next.

Using this software, inexperienced technicians can perform at expert level.
The methodology
QSI uses relationships and techniques that are compatible with FMEA (Failure Mode Effects Analysis) processes, testability engineering, R&M (Reliability, Maintainability) engineering, and Safety engineering.

While other approaches require intimate knowledge of system behavior, thorny algorithms to describe behavior, complex state diagrams, or networks of complicated relationships and numeric weights, QSI’s qualitative system modeling approach allows the engineer to build hierarchical block diagrams, capture failure modes, capture functional failure manifestations, and capture testing information. From these inputs, the modeling tool can compute testability and diagnostic performance characteristics.

Applications based on the TEAMS model can be deployed quickly, in time-frames measured in man-weeks or months, using practical knowledge that is available in your organization.

Putting knowledge to work in the field
The TEAMS model makes field service engineers (FSEs) more productive. It performs an initial diagnosis from all observations (BIT, Fault Codes, and manual inspection), and then dynamically sequences the “next best test” to intelligently and interactively drive Interactive Electronic Technical Manuals (IETMs). Recommended procedures are generated step-by-step and “on-the-fly” based on:
  • current symptoms
  • relationships between failure modes, symptoms, and tests
  • failure rate data
  • time and cost of testing and repair
  • resources on hand
QSI’s browser-based software runs on any PC-compatible computer device.

On-board diagnosis
TEAMS-RT, an ultra-fast, ultra-compact embedded “reasoner” uses system information from the TEAMS model to perform diagnostics in real time and generate system health assessment continuously.
Sikorsky UH-60 on-board computer host-ing TEAMS-RT. The QSI software uses the TEAMS model to perform continuous real-time diagnostics.


TEAMS-RDS used for remote trouble-shooting and TEAMATE on a standalone portable computer used for onsite main-tenance. Information on the standalone computer can be periodically synchro-nized with the server.
 Remote diagnostics and telemaintenance
TEAMS-RDS is a network solution that can be easily deployed for use across your entire field service organization. With the system model deployed on one or more servers, tests can be conducted interactively, and clear accurate instructions dispatched to technicians around the world. This application has been shown to re-duce travel costs and improve the speed and quality of field service, by reducing the number of false removals.


Knowledge refinement using field data
Data on the causes and consequences of system failures feeds continuously into the TEAMS-KB knowledge base. This data can be used to refine the system models, improve the management of spare parts, refine training programs, guide future design modifications, and measure the quality of service, components and suppliers.

 
 
 
 
 
 
 
 
 
About QSI
Founded in 1993, Qualtech Systems, Inc. (QSI) is a recognized leader in advanced diagnostics and health management software solutions. QSI has received awards from NASA (2002 Space Act Award) and Aviation Week & Space Technology ("Tech-nology Innovations 2002").